PSM & Major Accident Prevention

Process Safety

Strengthen barriers, reduce loss-of-containment risk and embed process safety into daily decisions.

Overview

Our process safety services support high-risk industrial organizations to prevent major accidents by systematically identifying, evaluating and controlling hazards associated with complex processes, hazardous substances and energy sources.

Our approach focuses on strengthening barriers, reducing loss-of-containment risks and embedding process safety into day-to-day operations and management decision-making.

Scope of Assessment

Our process safety scope addresses both the technical systems and the organizational controls that prevent catastrophic events.

  • Process hazard identification and risk analysis frameworks
  • Loss-of-containment prevention and barrier management
  • Process Safety Management (PSM) systems and governance
  • Operating procedures and safe operating limits
  • Management of Change (MoC) processes
  • Mechanical integrity and critical equipment assurance
  • Human factors and operational discipline
  • Alignment with international standards and industry best practice

Methodology

Our methodology goes beyond compliance and focuses on understanding how processes behave under normal, abnormal and degraded conditions.

  • 01Review of process safety documentation and PSM elements
  • 02Hazard identification and risk assessment (HAZID / HAZOP support)
  • 03Evaluation of critical barriers and protective measures
  • 04Analysis of past incidents, near-misses and process deviations
  • 05Assessment of MoC and start-up/shut-down practices
  • 06Risk prioritization based on severity and likelihood
  • 07Development of a practical, risk-based improvement roadmap

Key Deliverables

  • Process safety maturity and gap assessment report
  • Identification of critical process safety risks and weaknesses
  • Evaluation of barrier effectiveness and control measures
  • Prioritized corrective and preventive action plan
  • Management-level executive summary for decision support